Tips For Dealing With Conveyor Belt Tracking


If you are the owner of the manufacturing industry or a maintenance technician in the unit, you know that conveyor belt tracking is a big issue for smooth working. The experts define tracking as a process where the technical members find the ways and means to align the belt so that it works perfectly in synchronization with the rest of the system. It may seem like an easy task, but usually, the problem is more complex than you can imagine. Some reasons that may hinder the tracking process are a misaligned conveyor or belt, an incorrect sliding bed, improper assembly of belt pulleys and rolls, wrong tension, an incorrect profile, inadequate protection against contamination, or a wrong belt type.

Here are a few tips from the conveyor belt suppliers that can help with the process of tracking.

Choosing the correct size:

On the outside, it may seem easy to choose the belt for the operation, but the conveyor belt manufacturers beg to differ. They say that choosing the correct size and belt type will be a game-changer for the manufacturing unit. The size of the belt should depend on the product and the supply line on which you will install the belt. If your belt turns out to be a tad bit off the mark, you will not be able to ace the game of tracking.

Aligning the belt: 

When you install the assembly line, you should check the assembly of the conveyor, the calibration of the belt pulleys, rolls, spindles, belt frame, and sliding bed. One can ensure that the belt runs as smoothly as possible. Any untoward changes in these matters will lead to lousy tracking at the end of the day.

Correcting the angles:

The belt pulleys, wheels, and rolls should be aligned at a right angle to each other. This act creates harmony in the movement, and you will get smooth functioning once you start with the production. If you fail to assemble the above-listed items at right angles, the belt will begin pulling towards one side more than the other, and you may end up with unsuccessful tracking. The conveyor belt suppliers explain that you may have to adjust more than once to achieve the desired results. Sometimes, these problems occur due to wear and tear, even if you have correctly aligned the parts. In such cases, you may have to forgo the belt and invest in another option.

Correcting the tension: 

You should install the conveyor belt fabric, keeping in mind the correct pressure. The products may slip off the assembly line with less tension, and you may lose out on the production material, time, and cost. If the modular belts start sagging and hitting the part beneath them, you may have a low-tension conveyor belt at hand. The reverse will affect the working on the line as well. It can result in belt spindles and breaking of bearings if the belt is too tight. Hence, you should take the help of a technician while doing these installations.

Adjustment strategy: 
If you are in the process of tracking the belt, you should do so when there are no products on the belt. This is because the load on the belt has a noticeable impact on the suspension. Once you have made the necessary adjustments, you should try keeping the products on the belt to view the final work. You will witness a noticeable difference with and without load, especially with heavy-duty products.

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